Skills and Services


Hi-Alloy Castings commitment to providing unsurpassed casting quality reinforced by the best possible customer service means that we have a broad range of the skills and services on offer to all clients. Continual investment and continual improvement policies mean that our plant, equipment and workforce are perfectly equipped to offer expertise and advice throughout the casting development process.

Hi Alloy Castings achieved the Distinction of being accredited with the ISO9001-2000 Certification. This achievement has now enabled us to ensure their clients that all castings manufactured and supplied meet the stringent requirements and controls of the ISO9001-200 Quality Management System

We have two separate moulding lines, allowing us the flexibility to execute any urgent requirements our clients may have. This also gives us the ability to offer a product range from 1kg to 1000kg.

Superior quality and integrity of the company's castings have resulted in a growing demand by the local and international original equipment manufacturers to manufacture castings for the following Industries:

  • Pumping
  • Crushing
  • Cyclone Separation
  • Brick Manufacture
  • Shot Blasting.

 

MATERIALS

The foundry has the unique advantage in that it has produced and manufactured the range of BS4844 grades of chrome iron. Not being content to manufacture the regular chrome irons a product was developed and aptly named "BLUE DIAMOND".
This alloy has gained international recognition as a premium wear resistant product.

Besides the Chrome Irons, the Foundry has earned a reputation for producing high grade Duplex and low carbon stainless steels. The foundry also endeavours to produce non-standard typically imported materials for customers, provided the required quantities justify the production. The foundry produces the full range of wet end products for the major South African and foreign markets.

 

Consultation and Design

Our expert designers and metallurgists work with you to design the best product using the correct materials. All consultation is done in house and accurate simulations can be made up with our state of the art software

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Patternmaking and Tooling

Hi-Alloy Castings have a large, traditional pattern shop specialising in patterns for the mining and engineering sectors inclusive of prototypes or one-offs.

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Moulding and Casting

We have two separate moulding lines, allowing us the flexibility to execute any urgent requirements our clients may have. This also gives us the ability to offer a product range from 1kg to 1000kg

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Heat treatment & Quality Control

We have five gas heat treatment furnaces which run 24 hours. Stringent quality checks are done to ensure that hardness and other specifications are carefully met.

Knocking and Fettling

When the castings temperature have dropped to the required standard, they are knocked out and fettled to the final product